Homogenization is the process of mixing; this unique type of mixing involves incorporating different materials or ingredients to achieve a uniform mixture with the same color, temperature, and particle size throughout.
Adding to these, vacuum mixer homogenizers have additional functions such as microbial inactivation through finely breaking the cells of microorganisms and compounds extraction achieved using high-pressure mixing.
This article will review the different types of homogenizers, their differences, their other uses, etc.
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Types of homogenizers
Mechanical homogenizers work similarly to a high-shear mixer. Instead of having valves, mechanical homogenizers rely on cones and blades to achieve mechanical tearing by the mentioned parts, allowing the mixture to attain a uniform composition.
Mechanical homogenizers fall between two categories:
- Colloid Mill– This type of homogenizer is composed of a conical rotor and a stator. The mill’s high-speed rotation allows for a great degree of shearing. Colloid mills are generally used for very dense mixtures or solutions with many suspended particles.
- Rotor-Stator Homogenizers– This homogenizer is typically used for plant and animal tissue. Rotor-Stator Homogenizers use glass beads, turbulent fluid flow, and high velocities to achieve maximum shearing.
- Bead Mill– This type of homogenizer uses beads to achieve high shearing. The beads are agitated and rotated at extremely high speeds, which allow for creating a uniformly distributed solution.
- Blade Type Homogenizer– The blade type is perhaps the least preferred way to achieve a uniform solution. This process only relies on the blade’s’ high-speed rotation, which is unreliable in homogenizing mixtures with high viscosity.
Otherwise known as sonic disruptors, this homogenizer is very efficient and is the most preferred way for disintegrating cells in a mixture. They take advantage of using the principles of ultrasonic cavitation, which then releases extreme pressure waves that allow for the breaking down of cells in the solution.
Ultrasonic homogenizers are used primarily in scientific-related operations.
Perhaps the most commonly used homogenizer for industrial use is the pressure homogenizer. Otherwise known as vacuum mixer homogenizers, these types of homogenizers work by coercing a solution with high amounts of pressure.
This high pressure produced by the machine of up to 40,000 psi allows the suspended solutes to blend uniformly into the solution, creating one consistent composition. Several factors might affect the effectiveness of these types of homogenizers, such as temperature, pressure output, and flow rate.
Uses of homogenizers
Homogenizers are used by companies, businesses, and research facilities to make mixing and homogenizing easier. But there are also other uses for these homogenizers:
- Compound Extraction– Several types of homogenizers can also achieve compound extraction through high pressures. Vacuum mixer homogenizers can accomplish this with intense pressure, allowing for compounds such as lycopene and polyphenols to be extracted.
- Microbial Inactivation– Another use for homogenizers is microbial inactivation. Pharmaceutical companies mainly use this in creating medicine. Homogenizers allow for microbial inactivation that breaks down microorganisms that will help preserve their products.
- Enzyme Activation/Inactivation– Commonly used by beverage production companies, homogenizers also allow enzyme activation/inactivation. Specific enzymes can be targeted to help speed up the process or deactivated to help prolong the shelf life of their beverage.
Where to find the best manufacturer of homogenizers?
Homogenizers are truly useful in creating medicine, beverages, food products, and cosmetics. But where do you find suppliers of high-quality homogenizers?
One of the best homogenizer manufacturers in all of China is Ginhong. Ginhong has a variety of high-quality standard homogenizers in all of China. From small-scale mixer homogenizers to laboratory vacuum homogenizers, Ginhong has them all.
Ginhong is a China-based manufacturer that supplies chemical, pharmaceutical, and cosmetics companies with top-tier quality machinery. Their 16 years of experience in the industry has already made them one of the most recognized brands in China and the European region.
Their constant research and innovation have allowed them to create cheap and highly efficient machines that are always quality tested before being shipped out to consumers.
With an excellent team of engineers, highly dedicated professional workers, and a priority on 100% customer satisfaction, it’s no surprise why Ginhong is one of the best homogenizer manufacturers in the world.
To learn more about their products, visit their website Ginhong.com.
Homogenizers are indeed a work of engineering marvel. These massive machineries allow for easier mixing and easier creation of uniform mixtures for several applications, whether for medicine, food, cosmetics, or chemical production.
Different types of homogenizers achieve the same kind of goal just in various methods and processes. Homogenizers aim to achieve uniformity of mixtures, and they also have tons of other uses, such as compound extraction and microbial and enzyme activation/deactivation.
And if you are ready to purchase a cheap but high-quality homogenizer, Ginhong might be the best choice.